Shear Stud Welding

Shear Stud Welding to composite bridge beamsThe team at Stud Welding UK have over 30 years experience when it comes to stud welding. The company is undoubtedly the UK’s frontrunner when it comes to stud welding, having welded Shear Studs to 1000s of projects and sites in this time.

Whether it be thru deck welding on site or 25mm shear studs to a bridge beam at your works no project is too small or too large, we offer every available size of Shear Connectors which are all CE registered (Test Certificates available on request), most of which are held in stock at any one time, we pride ourselves on being able to offer the customer a next day service whether this involves the supply of Shear Connectors or the full installation package.

We have an Experienced Team of Site Supervisors who are all CSCS trained and are available to help you the client whenever needed. On the larger Projects we also offer the option of a permanent on Site Supervisor who is able to liaise with site on a daily basis.

Stud Welding UK Stud Welders pride themselves on being the quickest and most efficient Stud Welders in the UK, they are all directly employed and all hold CSCS Stud Welder & Steel Decker Qualifications, we also do all our own in house training and on site training where necessary.

We undertake all types of Stud Welding:-

Shear Studs Welded to Bridge BeamsThru Deck :- On site basis, to all types of Metaldeck flooring including, Metfloor, TATA Comflor,  Kingspan Multideck, SMD, Holorib and Ribdeck, others available on request.

Straight to Beams :- This is available at the Clients premises or again on site. We are able to offer both Specifications of Shear Connectors BS 13918 & BS5400 which is Bridge Beam Specification.

Sheet Piles :- On site Basis, Capacity to weld between 450 – 800 shear studs per day, using the unique sheet pile ceramic ferrule we are able to offer exact on site welding requirements

Precast Concrete Beams :- On site or at the Clients Premises, using fully extended Nelson Stud Welding Guns ensures we can carry out the works on site safely and efficiently to exact specification. Requiring a minimum 75mm gap between precast units gives the engineer scope to work to the standard guidelines.

Mobile Welding Rigs
Shear Stud Welding Rig
The Stud Welding service at StudweldingUK is enhanced by a fleet of purpose built mobile welding units. These vehicles are designed to offer the best access to the very latest stud welding equipment ensuring a rapid uninterrupted service. All our stud welding equipment on board the specialist stud welding vehicles are powered by 250KVA diesel generators and are installed with the very latest Nelson stud welding equipment.

Static Welding Units

We also offer Nelson Static Stud Welding sets that are available to hire or alternatively we can offer the full fixing package for you on site.

We have available:-

  • Nelweld 6000 Welding Set
  • Nelson Atlas 2800 Welding Set
  • All equipment to be used with the above is also supplied and included in the cost.
  • On Site Power Requrements:-
  • Site Power minimum 415KVA
  • 3 phase
  • Minimum 125amp per phase
  • Separate Power Feed for Stud Welding only.
  • 5 pin plug socket

If site Power not suitable then we can supply the following Static Generator:-

  • Static Generator Specification (if site power not suitable)
  • Perkins GQ275p
  • 250kva
  • 2.8 kilos
  • 3.25 kilos wet weight
  • 1.383 x w123 x h221
  • 345 amps per phase
  • 3 phase 415 volt
  • 125 amp 5 pin plug or hard wire